A to Z Costing Knowledge Glossary — Letter T






A to Z Costing Knowledge Glossary — Letter T | cmaknowledge.in


Jump to:
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z

1 Target Costing

CategoryContemporary Costing / Pricing
Best Used InNew product development, pricing under competition
Key FormulaTarget Cost = Target Selling Price − Desired Profit Margin
Exam ImportanceHigh
1. Concept

Target Costing is a cost management technique that determines the allowable cost for a product or service, given a market-based selling price and a desired profit margin.

2. Meaning

It starts with the price customers are willing to pay, subtracts the required profit, and arrives at the target cost that must be achieved through design, engineering, and process improvement.

3. Use Cases
  • New product development
  • Competitive pricing in consumer markets
  • Cost reduction through design changes
4. How to Use in Practical Life

A company plans to launch a new smartphone. Market research shows customers will pay ₹20,000. Desired profit margin is 20% (₹4,000). Target cost = 20,000 − 4,000 = ₹16,000. The design team must ensure the product can be made within ₹16,000.

5. Practical Example
Example

Target selling price ₹500; desired profit 25% on selling price = ₹125. Target cost = 500 − 125 = ₹375. If current estimated cost is ₹410, the company must reduce cost by ₹35 through value engineering.

6. Formula
Target Cost = Target Selling Price − Desired Profit Margin
7. Formula Breakdown with Practical Application
  1. Determine target selling price based on market research.
  2. Determine desired profit margin (either % of sales or absolute).
  3. Subtract profit from price to get target cost.
  4. Compare current cost estimate with target cost.
  5. Implement cost reduction strategies to close the gap.
8. Related Concepts & Key Differences
Target Costing vs. Cost-Plus PricingCost-plus adds margin to cost; target costing subtracts margin from price.
Target Costing vs. Standard CostingStandard costing is internal; target costing is market-driven.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Target costing starts with the price tag and works backwards to the cost, not the other way around.”

2 Target Profit

CategoryCVP Analysis / Planning
Best Used InDetermining required sales for desired profit
Key FormulaRequired Sales (units) = (Fixed Costs + Target Profit) / Contribution per Unit
Exam ImportanceHigh
1. Concept

Target Profit is the amount of profit a company aims to achieve in a period, used in CVP analysis to determine the required sales volume or revenue to reach that goal.

2. Meaning

It goes beyond break-even by adding the desired profit to fixed costs, then dividing by contribution margin to find the necessary sales level.

3. Use Cases
  • Setting sales targets
  • Profit planning
  • Evaluating feasibility of business plans
4. How to Use in Practical Life

A company wants to earn ₹1,00,000 profit. Fixed costs ₹2,00,000, contribution per unit ₹20. Required sales = (2,00,000 + 1,00,000) / 20 = 15,000 units.

5. Practical Example
Example

Fixed costs ₹1,50,000, desired profit ₹50,000, contribution per unit ₹25. Required units = (1,50,000+50,000)/25 = 8,000 units. If selling price ₹60, required sales value = 8,000 × 60 = ₹4,80,000.

6. Formula
Required Sales (units) = Fixed Costs + Target ProfitContribution per Unit
Required Sales (₹) = Fixed Costs + Target ProfitP/V Ratio
7. Formula Breakdown with Practical Application
  1. Compute fixed costs and contribution per unit (or P/V ratio).
  2. Add target profit to fixed costs.
  3. Divide by contribution per unit to get required units.
  4. Alternatively, divide by P/V ratio for sales value.
  5. Assess achievability based on market demand.
8. Related Concepts & Key Differences
Target Profit vs. Break-Even PointBreak-even is zero profit; target profit adds desired profit to fixed costs.
Target Profit vs. Actual ProfitActual profit is after the fact; target profit is a goal.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Target profit is the destination; CVP formula is the map to get there.”

3 Taylor Differential Piece Rate System

CategoryLabour Incentive Scheme
Best Used InMotivating workers, productivity-based pay
Key FormulaHigher piece rate for above standard, lower for below standard
Exam ImportanceMedium
1. Concept

Taylor’s Differential Piece Rate System is an incentive scheme where a worker is paid a higher piece rate for output above standard and a lower piece rate for output below standard, encouraging higher productivity.

2. Meaning

It sets two piece rates: a high rate (e.g., 120% of ordinary rate) for workers who meet or exceed standard output, and a low rate (e.g., 80% of ordinary rate) for those who produce below standard.

3. Use Cases
  • Manufacturing with measurable output per worker
  • Labour cost control
  • Encouraging high productivity
4. How to Use in Practical Life

Standard output per day = 20 units. Ordinary piece rate ₹10/unit. High rate = ₹12/unit (120%), low rate = ₹8/unit (80%). If worker produces 25 units, earnings = 25 × 12 = ₹300. If produces 15 units, earnings = 15 × 8 = ₹120, significantly penalizing low output.

5. Practical Example
Example

Standard output 50 units/day. High piece rate ₹5/unit (above standard), low rate ₹3/unit (below standard). Worker A produces 60 units → 60×5 = ₹300. Worker B produces 40 units → 40×3 = ₹120. Big difference rewards efficiency.

6. Formula
Earnings = Actual Output × High Rate (if ≥ standard); Earnings = Actual Output × Low Rate (if < standard)
7. Formula Breakdown with Practical Application
  1. Set standard output per day.
  2. Determine ordinary piece rate.
  3. Set high and low differential rates (e.g., 120% and 80%).
  4. Compare worker’s actual output with standard.
  5. Multiply output by appropriate rate to get earnings.
8. Related Concepts & Key Differences
Taylor vs. Halsey PlanTaylor is piece-rate based, no guaranteed time wage; Halsey guarantees time wage plus bonus for time saved.
Taylor vs. Rowan PlanRowan gives bonus based on time saved; Taylor pays entirely by output with differential rates.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Taylor’s system is like a game show: high score gets a big prize, low score gets almost nothing.”

4 Theory of Constraints (TOC)

CategoryManagement Philosophy / Throughput Accounting
Best Used InImproving throughput by managing bottlenecks
Key FormulaThroughput = Sales Revenue − Direct Material Cost
Exam ImportanceMedium
1. Concept

Theory of Constraints (TOC) is a management philosophy that focuses on identifying and managing the bottleneck (constraint) that limits a system’s throughput, and optimizing the system around that constraint.

2. Meaning

TOC emphasizes that every system has at least one constraint; improving non-constraints does not improve overall throughput. The five focusing steps guide continuous improvement.

3. Use Cases
  • Production scheduling and capacity planning
  • Throughput accounting and profitability analysis
  • Process improvement in manufacturing and services
4. How to Use in Practical Life

A factory identifies a bottleneck machine that can process only 100 units/hour while other machines can do 150. TOC focuses on maximizing the bottleneck’s output, scheduling to its capacity, and ensuring no idle time on it.

5. Practical Example
Example

Bottleneck operation has capacity 80 units/day; other operations 100+ units/day. Throughput is limited to 80/day. TOC improves bottleneck by adding a second shift or reducing setup time, increasing overall output.

6. Formula
Throughput = Sales Revenue − Direct Material Cost (or Throughput Contribution)
7. Formula Breakdown with Practical Application
  1. Identify the constraint (bottleneck).
  2. Exploit the constraint (maximize its throughput).
  3. Subordinate other processes to the constraint.
  4. Elevate the constraint (add capacity).
  5. Repeat if a new constraint emerges.
8. Related Concepts & Key Differences
TOC vs. Lean ManufacturingLean focuses on waste elimination; TOC focuses on bottleneck management.
TOC vs. Traditional CostingTraditional allocates all costs; TOC uses throughput accounting, focusing on throughput and minimizing inventory.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “TOC is like fixing the slowest hiker in a group to speed up the whole team.”

5 Throughput Accounting

CategoryContemporary Costing / Decision Making
Best Used InProfitability analysis under constraints
Key FormulaThroughput = Sales Revenue − Direct Material Cost
Exam ImportanceMedium
1. Concept

Throughput Accounting is a management accounting approach based on the Theory of Constraints, focusing on throughput (sales minus direct materials), investment (inventory), and operating expenses.

2. Meaning

It treats only direct materials as variable costs; all other costs are considered fixed operating expenses. Profitability is measured by throughput per unit of the constrained resource.

3. Use Cases
  • Product mix decisions under capacity constraints
  • Profitability analysis in bottleneck environments
  • Replacing traditional absorption costing in lean/JIT contexts
4. How to Use in Practical Life

A company with a bottleneck machine evaluates two products. Product A: throughput ₹500/unit, uses 5 machine hours; Product B: ₹800/unit, uses 10 hours. Throughput per hour: A = ₹100, B = ₹80. Prioritize A.

5. Practical Example
Example

Sales ₹1,000/unit, direct material ₹400/unit, labour and overhead (fixed) ₹300/unit. Throughput = 600/unit. If bottleneck time is 2 hours/unit, throughput per hour = ₹300. Decisions rank products by this measure.

6. Formula
Throughput = Sales Revenue − Direct Material Cost
Profit = Throughput − Operating Expenses
7. Formula Breakdown with Practical Application
  1. Compute throughput per unit = selling price − direct material.
  2. Identify the bottleneck resource.
  3. Calculate throughput per unit of bottleneck (e.g., per hour).
  4. Rank products by throughput per bottleneck unit.
  5. Allocate bottleneck capacity to maximize total throughput.
8. Related Concepts & Key Differences
Throughput Accounting vs. Absorption CostingAbsorption treats all manufacturing costs as product cost; throughput treats only direct material as variable.
Throughput Accounting vs. Marginal CostingMarginal costing includes all variable costs; throughput only includes direct material.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Throughput accounting focuses on how fast money comes in (sales) minus only the direct material cost, like a cash-focused lens.”

6 Throughput Contribution

CategoryThroughput Accounting
Best Used InMeasuring product profitability in TOC
Key FormulaThroughput Contribution = Sales Revenue − Direct Material Cost
Exam ImportanceLow
1. Concept

Throughput Contribution is the amount remaining after deducting direct material cost from sales revenue, representing the cash generated by a product that contributes to covering operating expenses and profit.

2. Meaning

It is a core measure in throughput accounting; all other costs are treated as fixed and not allocated to products, simplifying decisions to focus on material cost only.

3. Use Cases
  • Product mix decisions under constraints
  • Profitability analysis in bottleneck environments
  • Throughput accounting reports
4. How to Use in Practical Life

A product sells for ₹500, direct material cost ₹200, so throughput contribution = ₹300. This ₹300 is what the product contributes to paying fixed operating expenses.

5. Practical Example
Example

Product X: selling price ₹800, direct material ₹350 → throughput contribution ₹450. Product Y: selling price ₹600, direct material ₹300 → throughput contribution ₹300. X is preferred if bottleneck capacity is limited.

6. Formula
Throughput Contribution = Sales Revenue per Unit − Direct Material Cost per Unit
7. Formula Breakdown with Practical Application
  1. Determine selling price per unit.
  2. Determine direct material cost per unit.
  3. Subtract material cost from sales to get throughput contribution.
  4. Use as basis for ranking products when a constraint exists.
  5. Deduct total operating expenses from total throughput to get profit.
8. Related Concepts & Key Differences
Throughput Contribution vs. Contribution MarginContribution margin = sales − all variable costs; throughput contribution = sales − direct material only.
Throughput Contribution vs. Gross ProfitGross profit = sales − cost of goods sold (includes labour and overhead); throughput contribution excludes all but material.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Throughput contribution is the cash left after paying for ingredients, before paying the chef and rent.”

7 Time and Motion Study

CategoryIndustrial Engineering / Labour Costing
Best Used InSetting standard times, improving work methods
Key FormulaStandard Time = Basic Time + Allowances
Exam ImportanceMedium
1. Concept

Time and Motion Study is a technique used to determine the standard time required to perform a job by analyzing its component motions and adding allowances for rest and contingencies.

2. Meaning

It combines time study (measuring time required) and motion study (analyzing body movements) to improve efficiency and set performance standards for labour.

3. Use Cases
  • Setting labour standard times
  • Improving work methods and ergonomics
  • Determining labour rates and incentive schemes
4. How to Use in Practical Life

A time and motion study of assembling a product determines the basic time as 5 minutes. After adding 15% allowance for fatigue and personal needs, standard time = 5 + 0.75 = 5.75 minutes per unit.

5. Practical Example
Example

Basic time for a task 10 minutes. Allowances: personal 5%, fatigue 5%, contingency 5% → total 15%. Standard time = 10 × 1.15 = 11.5 minutes. Used to set piece rates or efficiency standards.

6. Formula
Standard Time = Basic Time × (1 + Total Allowance Percentage)
7. Formula Breakdown with Practical Application
  1. Break the job into basic motions.
  2. Measure basic time using stopwatch or predetermined motion time systems.
  3. Determine allowance factors (personal, fatigue, delay).
  4. Apply allowances to basic time to get standard time.
  5. Use standard time for labour cost, budgeting, and incentive calculations.
8. Related Concepts & Key Differences
Time Study vs. Motion StudyTime study measures how long; motion study analyzes how movements can be improved.
Time and Motion Study vs. Work MeasurementWork measurement is broader, including time study and other techniques.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Time and motion study is like a sports coach analyzing a golf swing to shave seconds off the game.”

8 Time Sheet

CategoryLabour Time Record
Best Used InRecording time spent on jobs or tasks
Key FormulaNo formula; document listing jobs, times, and worker
Exam ImportanceLow
1. Concept

A Time Sheet is a document used to record the amount of time a worker spends on different jobs or activities during a period, supporting labour cost allocation and payroll.

2. Meaning

It summarizes hours worked per job for each worker, often used in professional services and where workers move between multiple tasks.

3. Use Cases
  • Professional services (audit, consulting)
  • Job costing and labour cost allocation
  • Payroll processing and billing clients
4. How to Use in Practical Life

An accountant fills a timesheet showing 3 hours on Client A, 2 hours on Client B, and 1 hour on internal training. The 3 hours on Client A are billed accordingly.

5. Practical Example
Example

Timesheet for Worker X: Job 1 – 4 hrs, Job 2 – 3 hrs, Job 3 – 1 hr. Total 8 hrs. Labour cost allocated to jobs based on these hours at the worker’s rate.

6. Formula
No formula; it’s a record of time by job/task.
7. Formula Breakdown with Practical Application
  1. Prepare timesheet with employee name and date.
  2. Record time spent on each job or task.
  3. Verify total hours with attendance records.
  4. Use to allocate labour cost to jobs or bill clients.
  5. Summarize for payroll and costing.
8. Related Concepts & Key Differences
Time Sheet vs. Job CardJob card is typically per job; timesheet lists multiple jobs for a worker in a period.
Time Sheet vs. Clock CardClock card records attendance; timesheet records job-wise time.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “A timesheet is a diary of your work hours, split by the tasks you did.”

9 Time Value of Money

CategoryFinancial Concept / Capital Budgeting
Best Used InDiscounting cash flows, investment appraisal
Key FormulaPV = FV / (1 + r)^n
Exam ImportanceHigh
1. Concept

Time Value of Money (TVM) is the principle that a rupee today is worth more than a rupee in the future due to its earning potential (interest) and inflation.

2. Meaning

TVM underlies all discounted cash flow techniques; it requires adjusting future cash flows to their present value using a discount rate that reflects the required return.

3. Use Cases
  • Net Present Value and Internal Rate of Return
  • Valuing bonds, leases, and annuities
  • Comparing cash flows at different times
4. How to Use in Practical Life

If you receive ₹1,10,000 after one year and the required return is 10%, the present value is 1,10,000 / 1.1 = ₹1,00,000. So ₹1,00,000 today is equivalent to ₹1,10,000 in a year.

5. Practical Example
Example

Future cash inflow ₹2,00,000 after 3 years; discount rate 8%. PV = 2,00,000 / (1.08)^3 ≈ ₹1,58,766. This is used in NPV calculations.

6. Formula
Present Value = Future Value(1 + r)^n
Future Value = Present Value × (1 + r)^n
7. Formula Breakdown with Practical Application
  1. Identify future cash flow and timing.
  2. Determine discount rate (cost of capital or required return).
  3. Apply formula to compute present value.
  4. Use present values to compare projects or investments.
  5. Understand that higher discount rate reduces present value.
8. Related Concepts & Key Differences
Time Value of Money vs. InflationInflation is a general rise in prices; TVM encompasses opportunity cost and inflation.
Present Value vs. Future ValuePV is today’s worth of future money; FV is future worth of today’s money.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “A rupee today is like a seed that can grow into a tree by tomorrow; TVM is about measuring that growth.”

10 Total Cost

CategoryCost Concept
Best Used InCost sheet, pricing, decision making
Key FormulaTotal Cost = Direct Material + Direct Labour + Direct Expenses + Overheads
Exam ImportanceVery High
1. Concept

Total Cost is the sum of all costs incurred to produce and sell a product or service, including direct costs and all overheads.

2. Meaning

It represents the complete monetary sacrifice for a cost object, used for pricing, profitability analysis, and external reporting under absorption costing.

3. Use Cases
  • Cost sheet preparation
  • Pricing decisions (cost-plus)
  • Profitability analysis
4. How to Use in Practical Life

A company calculates total cost per unit by adding prime cost (direct material + labour + expenses) and all production, admin, selling, and distribution overheads.

5. Practical Example
Example

Direct material ₹50, direct labour ₹30, direct expenses ₹5, production overhead ₹15, admin overhead ₹10, selling overhead ₹5. Total cost = ₹115 per unit.

6. Formula
Total Cost = Prime Cost + Production Overhead + Administrative Overhead + Selling & Distribution Overhead
7. Formula Breakdown with Practical Application
  1. Compute prime cost (direct material + labour + expenses).
  2. Add production overheads to get works cost.
  3. Add administrative overheads to get cost of production.
  4. Add selling and distribution overheads to get total cost.
  5. Use for pricing, valuation, and decision making.
8. Related Concepts & Key Differences
Total Cost vs. Marginal CostMarginal cost includes only variable costs; total cost includes fixed and variable.
Total Cost vs. Cost of Goods SoldCOGS is cost of units sold; total cost includes unsold inventory too.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Total cost is the complete bill: ingredients, cooking, serving, and delivery.”

11 Total Fixed Cost

CategoryCost Behaviour
Best Used InBreak-even analysis, budgeting
Key FormulaTotal Fixed Cost = Sum of all fixed expenses
Exam ImportanceHigh
1. Concept

Total Fixed Cost is the sum of all costs that remain constant in total regardless of changes in activity level within the relevant range.

2. Meaning

Examples include rent, insurance, salaries of permanent staff, and depreciation. Total fixed cost does not change with production volume, though fixed cost per unit changes inversely.

3. Use Cases
  • Break-even and CVP analysis
  • Budgeting and cost control
  • Determining cost structure and operating leverage
4. How to Use in Practical Life

A company has monthly rent ₹50,000, salaries ₹1,00,000, insurance ₹10,000, depreciation ₹20,000. Total fixed cost = ₹1,80,000 per month, regardless of production volume.

5. Practical Example
Example

Fixed costs: rent ₹30,000, salaries ₹60,000, utilities ₹10,000 (fixed portion), depreciation ₹15,000. Total fixed cost ₹1,15,000. Used in BEP: if contribution per unit ₹50, BEP units = 1,15,000/50 = 2,300 units.

6. Formula
Total Fixed Cost = Sum of all fixed expenses (rent, salaries, insurance, depreciation, etc.)
7. Formula Breakdown with Practical Application
  1. Identify all costs that do not vary with production.
  2. Sum them to get total fixed cost.
  3. Use in break-even formula: BEP units = Total Fixed Cost / Contribution per unit.
  4. Compute fixed cost per unit at different activity levels for decision making.
  5. Analyze fixed cost changes when capacity changes.
8. Related Concepts & Key Differences
Total Fixed Cost vs. Fixed Cost per UnitTotal fixed cost is constant; fixed cost per unit decreases as volume increases.
Total Fixed Cost vs. Total Variable CostVariable cost changes with volume; fixed cost remains constant.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Total fixed cost is the rent you pay whether you produce one unit or one thousand.”

12 Total Variable Cost

CategoryCost Behaviour
Best Used InContribution calculation, CVP analysis
Key FormulaTotal Variable Cost = Variable Cost per Unit × Number of Units
Exam ImportanceHigh
1. Concept

Total Variable Cost is the total cost that changes in direct proportion to the level of activity or output, such as raw materials, direct labour (if hourly), and variable overheads.

2. Meaning

It is calculated by multiplying variable cost per unit by the number of units produced or sold. It increases or decreases with volume.

3. Use Cases
  • Contribution margin calculation
  • Break-even and target profit analysis
  • Flexible budgeting
4. How to Use in Practical Life

Variable cost per unit ₹25; production 5,000 units. Total variable cost = 25 × 5,000 = ₹1,25,000. If production increases to 6,000, total variable cost becomes ₹1,50,000.

5. Practical Example
Example

Direct material ₹10/unit, direct labour ₹5/unit, variable overhead ₹3/unit. Total variable cost per unit = ₹18. For 4,000 units, total variable cost = ₹72,000.

6. Formula
Total Variable Cost = Variable Cost per Unit × Number of Units Produced/Sold
7. Formula Breakdown with Practical Application
  1. Identify all variable cost elements per unit.
  2. Sum to get variable cost per unit.
  3. Multiply by actual activity level.
  4. Use in contribution formula: Contribution = Sales − Total Variable Cost.
  5. Use for flexible budgeting and variance analysis.
8. Related Concepts & Key Differences
Total Variable Cost vs. Variable Cost per UnitPer unit is constant; total changes with volume.
Total Variable Cost vs. Total Fixed CostFixed cost remains constant; variable cost changes with volume.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Total variable cost is like your grocery bill; it grows with every extra item you buy.”

13 Total Quality Management (TQM)

CategoryQuality Management Philosophy
Best Used InImproving quality and reducing quality costs
Key FormulaNo formula; continuous improvement philosophy
Exam ImportanceMedium
1. Concept

Total Quality Management (TQM) is a management approach that focuses on continuous improvement, customer satisfaction, and involvement of all employees to achieve high quality and reduce costs.

2. Meaning

TQM integrates quality into all processes, aiming for zero defects and reducing prevention, appraisal, and failure costs. It is a long-term commitment to quality.

3. Use Cases
  • Quality cost reduction
  • Improving customer satisfaction
  • Creating a quality culture
4. How to Use in Practical Life

A company implements TQM by training employees in quality tools, encouraging suggestions for process improvement, and focusing on defect prevention rather than inspection. This reduces rework and warranty costs over time.

5. Practical Example
Example

Before TQM, external failure costs ₹5,00,000. After TQM, prevention costs increase by ₹1,00,000, but external failure drops to ₹1,00,000, saving ₹3,00,000 net.

6. Formula
No single formula; measure via quality cost categories (prevention, appraisal, internal/external failure).
7. Formula Breakdown with Practical Application
  1. Train employees on quality principles and tools.
  2. Empower workers to identify and solve quality problems.
  3. Focus on prevention rather than inspection.
  4. Measure and report quality costs regularly.
  5. Continuously improve processes to reduce total quality cost.
8. Related Concepts & Key Differences
TQM vs. Six SigmaSix Sigma uses statistical methods to reduce defects; TQM is broader and more cultural.
TQM vs. Quality ControlQuality control is inspection-based; TQM is prevention-based and organization-wide.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “TQM is like building quality into every step, not just checking at the end.”

14 Total Quality Costs

CategoryCost of Quality
Best Used InQuality cost reporting, improvement analysis
Key FormulaTotal Quality Costs = Prevention + Appraisal + Internal Failure + External Failure
Exam ImportanceMedium
1. Concept

Total Quality Costs are the sum of all costs associated with preventing, detecting, and correcting defects, including both the cost of good quality (prevention, appraisal) and poor quality (internal and external failure).

2. Meaning

Managing total quality costs involves balancing prevention and appraisal against failure costs; often, investing in prevention reduces total quality costs significantly.

3. Use Cases
  • Quality cost reporting
  • Justifying investment in quality programs
  • Identifying areas for cost reduction
4. How to Use in Practical Life

A company calculates its total quality costs and finds high failure costs. By increasing prevention (training), it reduces internal and external failure, lowering total quality costs overall.

5. Practical Example
Example

Prevention ₹50,000; appraisal ₹30,000; internal failure ₹40,000; external failure ₹80,000. Total quality costs = ₹2,00,000. Analysis shows external failure is highest; more prevention can reduce it.

6. Formula
Total Quality Costs = Prevention Costs + Appraisal Costs + Internal Failure Costs + External Failure Costs
7. Formula Breakdown with Practical Application
  1. Collect data on each quality cost category.
  2. Classify costs into prevention, appraisal, internal failure, external failure.
  3. Sum each category.
  4. Compute total quality costs.
  5. Analyze trends and implement improvements.
8. Related Concepts & Key Differences
Prevention vs. Appraisal CostsPrevention avoids defects; appraisal detects defects.
Internal vs. External Failure CostsInternal found before delivery; external after delivery.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Total quality costs are the full bill for quality – both doing it right and fixing it when wrong.”

15 Traceable Cost

CategoryCost Classification
Best Used InSegment profitability, responsibility accounting
Key FormulaTraceable cost = Cost directly identifiable to a specific cost object
Exam ImportanceLow
1. Concept

A Traceable Cost is a cost that can be directly identified with a specific cost object (product, department, segment) using objective tracing methods, without allocation.

2. Meaning

Similar to direct cost, but in segment reporting, traceable fixed costs are those that can be traced to a segment and would disappear if the segment were eliminated.

3. Use Cases
  • Segment profitability analysis
  • Discontinuation decisions
  • Responsibility accounting
4. How to Use in Practical Life

A retail chain traces store manager salaries and store rent to each store. These are traceable costs for the store. Head office costs are not traceable to individual stores and are treated as common.

5. Practical Example
Example

Segment A has traceable sales ₹10,00,000, traceable variable costs ₹6,00,000, and traceable fixed costs ₹1,00,000. Segment margin = 10,00,000 − 6,00,000 − 1,00,000 = ₹3,00,000. This margin is used to assess segment performance.

6. Formula
No universal formula; identified by direct traceability to cost object.
7. Formula Breakdown with Practical Application
  1. Identify the cost object (product, department, segment).
  2. Determine if the cost can be directly traced to it.
  3. Classify as traceable if yes.
  4. Use for segment margin calculation.
  5. Exclude common costs from segment performance.
8. Related Concepts & Key Differences
Traceable Cost vs. Common CostCommon cost benefits multiple objects and cannot be traced; traceable can be directly identified.
Traceable Fixed vs. Direct Fixed CostTraceable fixed cost may be avoidable if segment eliminated; direct fixed is traceable but may not be avoidable.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Traceable cost is the expense you can point to and say ‘that belongs to this segment’.”

16 Traditional Costing

CategoryCosting Methodology
Best Used InSimple overhead allocation, absorption costing
Key FormulaOverhead rate = Total overheads / Total volume-based driver (e.g., labour hours)
Exam ImportanceMedium
1. Concept

Traditional Costing is a costing method that allocates manufacturing overhead to products using a single volume-based cost driver, such as direct labour hours, machine hours, or units produced.

2. Meaning

It assumes that overheads are driven by volume, which may be inaccurate for complex products with varying overhead consumption. It is still widely used due to simplicity.

3. Use Cases
  • Absorption costing for external reporting
  • Small or homogeneous product lines
  • Where overhead is a small proportion of total cost
4. How to Use in Practical Life

A simple factory with one product line uses a plant-wide overhead rate based on direct labour hours to allocate all overhead to products. This works fine when overheads are low and homogeneous.

5. Practical Example
Example

Total overhead ₹1,00,000; total direct labour hours 20,000. Overhead rate = ₹5 per labour hour. Product using 10 hours absorbs ₹50 overhead, regardless of actual overhead consumption.

6. Formula
Plant-wide Overhead Rate = Total Manufacturing OverheadsTotal Volume-Based Driver (e.g., labour hours, machine hours)
7. Formula Breakdown with Practical Application
  1. Estimate total manufacturing overhead.
  2. Select a single volume-based driver.
  3. Estimate total driver units for the period.
  4. Compute overhead rate.
  5. Apply rate to products based on actual driver usage.
8. Related Concepts & Key Differences
Traditional Costing vs. Activity-Based CostingABC uses multiple cost drivers; traditional uses one volume-based rate, leading to less accurate costing in complex environments.
Traditional Costing vs. Throughput AccountingThroughput accounting treats only direct material as variable; traditional allocates all overheads.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Traditional costing spreads overhead like peanut butter – evenly, but not always in the right places.”

17 Transfer Price

CategoryResponsibility Accounting / Performance Measurement
Best Used InInternal transactions between divisions
Key FormulaTransfer Price = Price charged for goods/services between divisions
Exam ImportanceHigh
1. Concept

Transfer Price is the price at which goods or services are transferred between divisions or departments within the same organization, affecting each division’s reported performance.

2. Meaning

It serves as an internal price mechanism, influencing divisional profits, resource allocation, and decision making. Transfer prices can be based on market prices, cost, or negotiated amounts.

3. Use Cases
  • Divisional performance evaluation
  • Resource allocation and coordination
  • Tax planning (in multinationals)
4. How to Use in Practical Life

Division A produces a component used by Division B. The transfer price set at market price ₹100 ensures both divisions are evaluated fairly, as if transacting externally.

5. Practical Example
Example

Division A capacity 1,000 units, market price ₹80, variable cost ₹60. Division B needs 500 units and can buy externally at ₹80. Minimum transfer price for A = variable cost ₹60; maximum B willing to pay = ₹80. Negotiated range ₹60-80.

6. Formula
Minimum Transfer Price (for seller) = Variable Cost + Opportunity Cost (if capacity constrained)
Maximum Transfer Price (for buyer) = External Market Price
7. Formula Breakdown with Practical Application
  1. Identify the transfer situation and whether seller has excess capacity.
  2. If excess capacity: minimum transfer = variable cost.
  3. If full capacity: minimum transfer = variable cost + lost contribution (opportunity cost).
  4. Compare with external market price buyer would pay.
  5. Set transfer price within this range, considering divisional autonomy and goal congruence.
8. Related Concepts & Key Differences
Transfer Price vs. Market PriceTransfer price is internal; market price is external.
Transfer Price vs. Cost-Plus PriceCost-plus adds markup; transfer price may be cost-based or market-based.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Transfer price is the price tag when one division sells to another; it’s internal, but affects performance.”

18 Transfer Pricing

CategoryPerformance Measurement / Tax Planning
Best Used InSetting internal transaction prices
Key FormulaMethods: market-based, cost-based, negotiated
Exam ImportanceMedium
1. Concept

Transfer Pricing is the process of setting transfer prices for goods and services exchanged between divisions, affecting divisional profits, performance evaluation, and tax liabilities in multinational companies.

2. Meaning

It involves selecting an appropriate method (market, cost-plus, negotiated) that aligns divisional goals with overall corporate objectives and complies with tax regulations (arm’s length principle).

3. Use Cases
  • Multinational corporations managing tax
  • Divisional performance measurement
  • Resource allocation decisions
4. How to Use in Practical Life

A multinational sets transfer prices for inter-company sales using the arm’s length principle (market price). This ensures each entity’s profit reflects its economic contribution and complies with tax authorities.

5. Practical Example
Example

Subsidiary A in low-tax country manufactures and transfers to Subsidiary B in high-tax country. By setting high transfer price, profits shift to A, reducing overall tax. Tax authorities require arm’s length pricing to prevent abuse.

6. Formula
No single formula; uses methods: Market-based, Cost-plus, Negotiated, Resale price, etc.
7. Formula Breakdown with Practical Application
  1. Identify the transaction between related parties.
  2. Select appropriate transfer pricing method (market, cost-plus, etc.).
  3. Determine the transfer price using chosen method.
  4. Ensure compliance with tax regulations (arm’s length).
  5. Review and document for audit purposes.
8. Related Concepts & Key Differences
Transfer Pricing vs. Transfer PriceTransfer pricing is the process; transfer price is the amount.
Market-based vs. Cost-based Transfer PricingMarket-based uses external market; cost-based uses cost plus markup.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Transfer pricing is the art of setting internal price tags that are fair, compliant, and tax-efficient.”

19 Two-bin System

CategoryInventory Control
Best Used InSimple replenishment of small items
Key FormulaRe-order when first bin is empty; second bin contains re-order quantity
Exam ImportanceLow
1. Concept

The Two-bin System is an inventory control method where each item is stored in two bins; when the first bin is empty, it triggers a re-order, and the second bin contains enough stock to cover demand during lead time.

2. Meaning

It is a visual, simple replenishment system used for low-value, frequently used items; it reduces the need for detailed perpetual records.

3. Use Cases
  • Maintenance and repair supplies
  • Low-value, high-usage items (nuts, bolts)
  • Simplify inventory management
4. How to Use in Practical Life

A storekeeper keeps two bins of screws. When Bin 1 is empty, a purchase order is placed. Bin 2 holds enough screws (re-order quantity) to cover usage during the supplier’s lead time.

5. Practical Example
Example

Bin 1 contains stock for immediate use; Bin 2 contains 200 units (re-order quantity). When Bin 1 empty, order 200 units. During lead time, Bin 2 supply used. When new stock arrives, Bin 2 is replenished, and remainder goes to Bin 1.

6. Formula
Re-order Point = Quantity in Bin 2 (equals re-order level when Bin 1 empty)
7. Formula Breakdown with Practical Application
  1. Determine re-order quantity based on demand and lead time.
  2. Place that quantity in Bin 2.
  3. Place remaining stock in Bin 1.
  4. When Bin 1 empty, issue purchase order for re-order quantity.
  5. Use Bin 2 stock during lead time; replenish both bins upon receipt.
8. Related Concepts & Key Differences
Two-bin vs. Perpetual Inventory SystemPerpetual uses continuous records; two-bin is visual and simple.
Two-bin vs. KanbanKanban is similar pull system but used in JIT; two-bin is simpler.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Two-bin system is like having two jars of sugar; when one is empty, you know it’s time to buy more.”

20 Turnover

CategoryPerformance Measurement / Financial Term
Best Used InSales revenue, asset efficiency
Key FormulaTurnover = Total Sales Revenue or Asset Turnover = Sales / Average Total Assets
Exam ImportanceMedium
1. Concept

Turnover generally refers to the total sales revenue generated by a business over a period. In ratio analysis, asset turnover measures how efficiently assets generate sales.

2. Meaning

In costing and management, turnover often means total sales. Asset turnover ratio is used in profitability analysis (ROI = Net Profit Margin × Asset Turnover).

3. Use Cases
  • Income statement reporting
  • Asset efficiency analysis
  • ROI decomposition
4. How to Use in Practical Life

A company has total sales ₹50,00,000 and average total assets ₹25,00,000. Asset turnover = 50,00,000/25,00,000 = 2 times, indicating each rupee of assets generates ₹2 of sales.

5. Practical Example
Example

Sales ₹10,00,000; average assets ₹5,00,000. Asset turnover = 2. If net profit margin is 10%, ROI = 10% × 2 = 20%.

6. Formula
Asset Turnover = Sales RevenueAverage Total Assets
Turnover (Sales) = Total revenue from operations
7. Formula Breakdown with Practical Application
  1. Determine total sales revenue.
  2. Determine average total assets (opening + closing /2).
  3. Divide sales by assets to get turnover ratio.
  4. Interpret efficiency of asset use.
  5. Combine with net profit margin for ROI analysis.
8. Related Concepts & Key Differences
Turnover vs. ProfitTurnover is sales; profit is after expenses.
Asset Turnover vs. Inventory TurnoverInventory turnover = COGS / Average Inventory; asset turnover includes all assets.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Turnover is the top line; profit is the bottom line.”

21 Total Absorption Costing

CategoryCosting Methodology
Best Used InExternal reporting, inventory valuation
Key FormulaTotal absorption cost = All manufacturing costs (fixed + variable) absorbed into product
Exam ImportanceHigh
1. Concept

Total Absorption Costing is an absorption costing method where both fixed and variable manufacturing overheads are included in the cost of products, ensuring full cost recovery.

2. Meaning

It treats all manufacturing costs as product costs, contrasting with marginal costing where fixed overheads are period costs. It is required for external financial reporting.

3. Use Cases
  • Inventory valuation under financial reporting
  • Long-term pricing decisions
  • Cost audit and regulatory filings
4. How to Use in Practical Life

A company values closing stock at full absorption cost, including fixed factory overhead. This affects profit when inventory levels change, reconciling to financial accounting.

5. Practical Example
Example

Direct material ₹50, direct labour ₹30, variable overhead ₹20, fixed overhead ₹10 (absorbed). Total absorption cost per unit = ₹110. Under marginal costing, cost would be ₹100 (excluding fixed).

6. Formula
Total Absorption Cost per Unit = Direct Material + Direct Labour + Variable Overhead + Fixed Overhead (absorbed)
7. Formula Breakdown with Practical Application
  1. Compute direct material and labour costs.
  2. Compute variable manufacturing overhead.
  3. Compute fixed manufacturing overhead absorption rate based on normal capacity.
  4. Add all to get total absorption cost.
  5. Use for inventory valuation and external reporting.
8. Related Concepts & Key Differences
Total Absorption vs. Marginal CostingMarginal excludes fixed production overhead from product cost.
Total Absorption vs. Activity-Based CostingABC is a refined absorption method using multiple drivers.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Total absorption costing means every product carries its full share of the factory’s fixed costs.”

22 Target Rate of Return

CategoryPricing / Investment Decision
Best Used InSetting prices to achieve desired ROI
Key FormulaSelling Price = Cost per Unit + (Desired ROI × Investment) / Expected Sales
Exam ImportanceLow
1. Concept

Target Rate of Return is a pricing method where the selling price is set to achieve a predetermined return on investment (ROI), by adding a margin based on the required return on capital employed.

2. Meaning

It is a cost-plus approach that explicitly considers the desired return on investment, ensuring that prices cover costs and provide the targeted profit.

3. Use Cases
  • Pricing products with high capital investment
  • Setting long-term pricing policies
  • Evaluating product profitability against ROI targets
4. How to Use in Practical Life

Company invests ₹10,00,000 in a product line; desired ROI 20% = ₹2,00,000. Expected sales 10,000 units. Required profit per unit = 2,00,000/10,000 = ₹20. If cost per unit ₹50, selling price = ₹70.

5. Practical Example
Example

Investment ₹5,00,000; target ROI 15% → required profit ₹75,000. Expected sales 5,000 units → profit ₹15/unit. Cost per unit ₹30 → selling price ₹45.

6. Formula
Selling Price = Cost per Unit + Desired Return on Investment × InvestmentExpected Sales Volume (units)
7. Formula Breakdown with Practical Application
  1. Determine total investment and target ROI.
  2. Compute total required profit = Investment × ROI.
  3. Divide by expected unit sales to get required profit per unit.
  4. Add to cost per unit to set selling price.
  5. Adjust for market competition.
8. Related Concepts & Key Differences
Target Rate of Return vs. Cost-Plus PricingCost-plus uses arbitrary markup; target rate uses ROI-based profit.
Target Rate of Return vs. Target CostingTarget costing starts with price; target rate of return starts with cost and desired ROI.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Target rate of return pricing ensures the price pays for the cost plus a return on the money tied up.”

23 Total Revenue

CategoryCVP / Financial Performance
Best Used InBreak-even analysis, profitability
Key FormulaTotal Revenue = Selling Price per Unit × Number of Units Sold
Exam ImportanceHigh
1. Concept

Total Revenue is the total income generated from sales of goods or services, calculated as the selling price per unit multiplied by the quantity sold.

2. Meaning

It is the top line of the income statement, used in break-even analysis and CVP to compare with total cost and determine profit or loss.

3. Use Cases
  • Break-even analysis
  • Target profit and revenue forecasting
  • Income statement reporting
4. How to Use in Practical Life

If a company sells 1,000 units at ₹50 each, total revenue = ₹50,000. This is plotted on a break-even chart to find the intersection with total cost.

5. Practical Example
Example

Selling price ₹80, units sold 5,000. Total revenue = 80 × 5,000 = ₹4,00,000. If total cost ₹3,50,000, profit = ₹50,000.

6. Formula
Total Revenue = Selling Price per Unit × Quantity Sold
7. Formula Breakdown with Practical Application
  1. Determine selling price per unit.
  2. Determine number of units sold.
  3. Multiply to get total revenue.
  4. Compare with total cost to find profit/loss.
  5. Use in break-even and target profit calculations.
8. Related Concepts & Key Differences
Total Revenue vs. Total CostProfit = Total Revenue − Total Cost.
Total Revenue vs. Net RevenueNet revenue deducts returns, discounts; total revenue is gross.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “Total revenue is the money coming in from sales; total cost is what goes out.”

24 Total Productive Maintenance (TPM)

CategoryMaintenance Management / Lean
Best Used InImproving equipment reliability, reducing downtime
Key FormulaNo formula; focus on Overall Equipment Effectiveness (OEE)
Exam ImportanceLow
1. Concept

Total Productive Maintenance (TPM) is a maintenance program where all employees are involved in maintaining equipment, aiming for zero breakdowns, zero defects, and maximum equipment effectiveness.

2. Meaning

TPM combines preventive maintenance, autonomous maintenance by operators, and continuous improvement to reduce downtime, increase productivity, and improve quality.

3. Use Cases
  • Manufacturing companies with heavy machinery
  • Reducing machine breakdowns and idle time
  • Improving OEE and production efficiency
4. How to Use in Practical Life

A factory implements TPM by training operators to perform routine maintenance (cleaning, lubrication) and involving maintenance staff in proactive repairs, reducing unexpected breakdowns and increasing machine availability.

5. Practical Example
Example

Before TPM, machine downtime 100 hours/month. After TPM, downtime reduced to 40 hours/month, increasing production capacity and reducing cost of idle time.

6. Formula
No single formula; OEE = Availability × Performance × Quality (often used in TPM).
7. Formula Breakdown with Practical Application
  1. Train operators in basic maintenance tasks.
  2. Implement preventive maintenance schedules.
  3. Monitor equipment performance and downtime.
  4. Continuously improve through root cause analysis.
  5. Measure OEE and reduce losses.
8. Related Concepts & Key Differences
TPM vs. Preventive MaintenancePreventive is scheduled maintenance; TPM includes autonomous and company-wide involvement.
TPM vs. Lean ManufacturingLean focuses on waste; TPM focuses on equipment reliability and effectiveness.
9. How Students Can Understand & Teach This Confidently
Memory Hook: “TPM is everyone pitching in to keep the machines humming, not just the maintenance crew.”



                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 
Scroll to Top
×